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Electric Forklift Battery Solutions for Your Facility

From Lead Acid to Lithium and Thin Plate Pure Lead (TPPL), We Have You Covered

Concentric provides forklift battery maintenance for the material handling industry.

NEED A POWER ASSESSMENT? HAVE A MAINTENANCE REQUEST?

Lead Acid

Tried and true. Oldest proven technology. Circular economy with 1,500 life cycles.

Lithium-Ion

Extreme fast charging. 2,500 plus life cycles. Flexible. Still requires maintenance.

Thin Plate Pure Lead (TPPL)

Circular economy with 1,500 life cycles. Great for fast charging. Circular economy.

Hydrogen

High initial investment. Quick refills. No electrical infrastructure, charger or parking space, but strict safety requirements.

How Do Electric Forklift Battery Systems Work?

Every forklift battery program can be broken down into a few distinct units. These are the operational components that keep forklift vehicles operating. These include:

What type of batteries do your forklift vehicles use? While variations on the traditional lead acid battery model remain dominant, an increasing number of operators are using thin plate pure lead (TPPL) and lithium. Hydrogen has been adopted by a select few high velocity operations, but new lithium automated battery swap systems are eliminating the need for this option.

For operations relying on lead‑acid batteries, maintaining an effective forklift battery watering system remains an essential part of routine fleet care. Even well‑run teams can see performance shifts when electrolyte levels aren’t consistently monitored. Proper watering supports the battery’s chemical balance and helps preserve both performance and service life, making it a meaningful factor in long‑term power reliability.
Forklift battery charging can be managed in several effective ways, and each facility approaches it differently based on its workflow and fleet demands. As teams look to refine their power strategy, evaluating when and how batteries are charged can reveal opportunities to strengthen efficiency and equipment performance. Approaches such as opportunity charging or fast charging offer structured alternatives that may better support high‑demand environments and evolving operational goals.

 

Running equipment to the point of failure can create avoidable downtime, especially when forklift outages slow the flow of goods and impact revenue. Many organizations are now choosing a more proactive approach, one that enhances reliability and ensures operations run smoothly. With the right maintenance partnership in place, teams can stay ahead of issues and maintain the consistent performance their operations rely on.

Importance of Electric Forklift Battery Maintenance

A long-lasting forklift battery is crucial, making forklift battery maintenance a key component of industrial operations. Proper battery maintenance:

  • Extends battery life

  • Saves money

  • Improves safety

  • Reduces downtime

Electric forklift battery life depends on:

  • The type of battery

  • Battery usage

  • Forklift battery maintenance procedures

Concentric provides forklift battery maintenance for material handling operations.

Benefits of Having the Right Industrial Forklift Batteries

While forklift battery management has meant lead acid battery management for years, options have diversified significantly. Now, businesses can choose from many battery solutions, each with its own pros and cons. This choice of technology might prove to be the key decision that sets the tone for a business's forklift usage. Today's options include:

Lithium forklift batteries

Lithium ion forklift batteries use chemistries like lithium iron phosphate or Nickel Manganese Cadmium (NMC) to power forklifts. This battery type has become very popular in recent years due to the promise of long-lasting power. 

Thin plate pure lead (TPPL) batteries

TPPL batteries have a lead grid plate to conduct the current, and some plates have additives to strengthen the lead. Organizations that have lots of daily free time to charge batteries and strong operator compliance cultures can thrive with TPPL cells. 

Hydrogen fuel cells

Hydrogen fuel cells combine hydrogen and air with a catalyst, generating electricity and creating water vapor as a byproduct. Hydrogen fuel cells are implemented by facilities hoping for a “green” solution, but they have a high cost of ownership and require strict safety and site requirements.

Autonomous lithium battery reload systems

Our PowerHIVE™ system eliminates the forklift operator's requirement to charge or maintain their batteries. When their battery is low, they drive to a 600ft2 cage, park and push the RELOAD button, and the robot and charging system provide them with a fresh new battery, all in two minutes.

 

Lead acid batteries

Lead acid batteries are liquid-filled units with a removable top. The chemical reaction of sulfuric acid and lead plates generates electricity to power the forklift. Lead acid batteries must be refilled with water to keep working properly. While some facilities will take optimum value from using new technologies, the best approach for others will be to refresh their approach to charging and maintenance while still using lead acid batteries. 

How Can You Transform Your Electric Forklift Battery Management?

Start with an assessment

Consider your unique needs

Pick a power management model and service that works for your unique needs

Why Choose Concentric as Your Forklift Power Partner?

To make electric forklift battery management optimization truly matter, and to unlock the potential value from this process, you should ensure your business has a trusted and experienced partner organization on its side. This is where Concentric enters the picture.

Whether the ideal solution for your facility is as quick as a forklift battery charger equipment refresh or involves full managed services engagement, Concentric can provide the necessary perspective and industry experience. The application engineering team at Concentric has been active for over 25 years, elevating power management to a science and helping organizations of all kinds refresh their material handling operations.

Reach out to us.